Post-synthesis modulation of the physicochemical properties of green-synthesized iron oxide nanoparticles with Tween 80 to enhance their antibacterial activity and biocompatibility

Bakkar, Marwa R., Ali, Alaa M., Elkhouly, Gehad E., Raya, Nermeen R., Bilverstone, Terry W., Chatterton, Nicholas P., McLean, Gary R. and Abo-zeid, Yasmin (2025) Post-synthesis modulation of the physicochemical properties of green-synthesized iron oxide nanoparticles with Tween 80 to enhance their antibacterial activity and biocompatibility. Pharmaceutics, 17(11) (1371). pp. 1-27. ISSN 1999-4923

Abstract

Background:
Iron oxide nanoparticles (IONPs) have broad-spectrum antimicrobial activity, with negligible potential for resistance development, excellent biocompatibility, and therefore, could be promising alternatives to conventional antimicrobials. However, their industrial-scale production relies on chemical synthesis that involves toxic reagents, imposing potential environmental hazards. In contrast, green synthesis offers an eco-friendly alternative, but our previous study found that green-synthesized IONPs (IONPs-G) exhibited a lower antibacterial activity and a higher cytotoxicity compared to chemically synthesized counterparts, likely due to nanoparticle aggregation.

Objectives:
To address this challenge, the current study presents a simple, effective, economic, scalable, and eco-friendly strategy to optimize the physicochemical properties of IONPs-G post-production without requiring extensive modifications to synthesis parameters.

Methods:
IONPs-G were dispersed in a solvent mixture containing Tween 80 (Tw80). Subsequently, in vitro antimicrobial and in vivo cytotoxicity studies on rabbits’ skin and eye were conducted.

Results:
The formed nanoparticles’ dispersion (IONPs-GTw80) had a particle size of 9.7 ± 2.1 nm, a polydispersity index of 0.111 ± 0.02, and a zeta potential of −11.4 ± 2.4 mV. MIC of IONPs-GTw80 values against S. aureus and E. coli were reduced by more than ten-fold compared to IONPs-G. MBC was twice MIC, confirming the bactericidal activity of IONPs-GTw80. In vivo studies of IONPs-GTw80 confirmed their biocompatibility with intact/abraded skin and eyes; this was further confirmed by histopathological and biochemical analyses.

Conclusions:
IONPs-GTw80 might be recommended as a disinfectant in healthcare settings or a topical antimicrobial agent for treatment of infected wounds. Nevertheless, further studies are required for their clinical translation.

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